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Kepasa Ukuleles are handmade solid-wood ukuleles. Kepasa
Ukuleles are built combining old and new building concepts.

    
Hollywood Style Concert Ukulele
Built for Tim Lewis aka Nipper

This concert ukulele is being built in the style and fashion of the vintage Royal Hawaiian ukulele. The Royal Hawaiian was copied on the mainland under the name of Hollywood. Although this style of ukulele originated in Hawaii, I enjoy referring to it as the Hollywood.


Here's the Honduras mahogany top. The soundhole is cut and there's a thin pencil outline of the body. There's no lacquer on the wood yet, so it still looks pretty light colored compared to what it will be in the end.

Same for the back. This wood has nice even grain. It's from the same small stack of special wood that Josephine was built from.

The sides are also cut and ready to be heated and bent. All of these wood pieces are thicknessed to a little under .07" to start with.

I'm fortunate to have a good quantity of Spanish cedar, my favorite wood for making ukulele necks. I sorted through my stacks and found a neck blank that matches the wood color of the Honduras mahogany very nicely.
Here's a view of the underside of the top soundboard. The top has been braced and the bridgeplate is glued on. The braces will be shaped and "tuned" before it is glued to the body rims. The bridgeplate adds extra strength to the soundboard and is located exactly where the bridge will be glued on the top of the soundboard. I will also thin the bridgeplate and taper the edges. The bridge will be much smaller than the bridgeplate.
And here is the inside of the back of the ukulele. These braces will also be shaped before the back is glued on.
This picture shows the top plate of the ukulele with with a little Naptha wiped on; this illustrates what color the ukulele will be after the lacquer is applied.
This funny looking device is a bending jig. It's shaped like half of a ukulele. The red sheet is a special heating blanket that warms the wood to about 300 degrees farenheit. The wood is flat when I begin. I mist the wood with water, place the wood between two metal sheets on the top of the blanket and I then plug in the heating blanket. After a few minutes, the wood begins to steam and I slowly tighten down the middle bar that shapes the waist of the ukulele. Then I slowly pull down each of the two ends until the shape is complete. I unplug the heating blanket and let the wood cool down for about an hour before removing it.
When the wood comes out of the bender, the two sides are nicely shaped. The magic begins to happen!
To ensure that the sides keep their nicely rounded shape, they will stay clamped in this body mold while they're waiting for the next step.
With the heel blocks clamped at the base of the neck, this always looks like an airplane to me! I'm glad it doesn't take off and fly away.
Here's the rough neck with the clamps removed. The neck will experience a lot of shaping, scraping and sanding before it assumes its final shape. The heel will be cut off square and a brass insert will be placed at the end of the neck. The insert will hold the neck and body together.
Once again, here are the sides, this time with the heel block and tail block glued in, and the kerfed lining is glued to the top of the rims and sanded smooth. Soon, the soundboard will be glued to the rims. The two blocks of wood and bolts in the lower bout are helping to keep the nice round shape in the body while I continue to work on other parts.
Now we're looking at the inside of the soundboard of the ukulele. The soundhole will have a small ring of black binding that serves three purposes; 1) It protects the edge of the soundhole; 2) Some builders feel that stiffening the soundboard at the soundhole area improves the tonality; 3) It's very decorative and it matches the binding that will be on the top and back edge of the body.
Here I am checking the size of the binding material, making sure it fits just right. This soundhole ring pays tribute to some of the older Harmony, Stewart, and LeDomino models that had a similar decor. (Some of the old models simply had a painted-on ring as opposed to this ring which is actually installed).
Now the ring is glued in. This picture is a good example of how messy some parts will look while you are building. But after the glue is well-dried, I'll scrape and sand the ring area until it's flat, smooth and shiny.
Your Hollywood is spending some time with Craig Roberston's new Josephine 1K. This Josephine is exactly like the original but all koa instead of all mahogany. As you can see, your Hollywood body is all assembled and the binding is installed. I have begun the wood sealing process and I'll start lacquering in a couple days. Craig's koa already has a few layers of lacquer and is waiting for more. The color tone of the Hollywood will deepen a bit as the lacquer goes on, but won't be quite as dark as the koa Josephine.
And here we have the back of both ukuleles. They're getting along quite nicely and have become good friends.
Side view of the finished neck. Ebony fingerboard is on and fretted and dressed. More coats of lacquer will darken the color to more closely match the body.
Here's the back of the neck. You can almost see the slight "V" shape, but it's very subtle. It shows up more in the hand than to the eye of the camera.
The headstock is shaped like the Josephine headstock. There is a mahogany headplate on the front to match the body. The holes for the tuners will be drilled after the lacquer is complete, otherwise it's more difficult to get a nice flat surface and shine.
The body is ready for very fine sanding and then buffing. The buffing will bring out a beautiful shine.
The gloss buffing is complete, the neck is on the body, the holes are drilled in the headstock for the tuners.
I must say that I make a very nice ukulele but my photography skills are lacking. Please pardon the reflections on the finish and frets.
I enjoy looking at the backs of ukuleles almost as much as I enjoy looking at the fronts.
This side view is a better angle for my camera. The only thing I can add is that the ukulele looks ten times better in person!
Audio samples of this Hollywood concert ukulele:
Hollywood sound sample #1
Hollywood sound sample #2


    

 
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